SevereAffected: 2004-201170,000–120,000 miles

Ford Focus Mk2 1.8 TDCi — Clutch Slave Cylinder / Concentric Bearing Leak

The concentric slave cylinder (CSC) inside the gearbox bellhousing fails, leaking hydraulic fluid and causing clutch failure.

Severity

Severe

DIY Difficulty

Professional Only

Est. Cost

£400–£800

OBD Codes

None

Component Diagram

Clutch

Typical layout and location for the Clutch assembly.

Reference Illustration

Symptoms

Clutch pedal stays flat to the floor
Difficulty engaging gears, especially 1st and Reverse
Pool of brake fluid under the gearbox bellhousing

Root Cause

The seals inside the concentric slave cylinder wear out. Because it is mounted inside the bellhousing on the gearbox input shaft, the entire gearbox must be removed to replace a £40 part.

How To Fix

Check brake/clutch fluid reservoir level (it will be low).
Gearbox must be removed to access the CSC.
Always replace the entire clutch kit at the same time, as the leaking fluid ruins the friction plate.
Cost: £400-800

Estimated Repair Costs

Repair Option	Est. Cost (GBP)
DIY (parts only)	£160–£320
Independent Garage	£400–£800
Main Dealership	£640–£1280

Other Faults on This Variant

Electric Window Regulator Cable Failure

Minor

2004-201150,000–120,000 miles£100–£200

The cables inside the electric window regulator mechanism fray and snap, causing the window glass to drop into the door frame.

Engine Thermostat Sticking Open

Minor

2004-201160,000–120,000 miles£100–£250

The engine coolant thermostat fails in the 'open' position. The engine never reaches its optimal operating temperature, killing fuel economy.

Starter Motor Solenoid / Brush Wear

Severe

2004-201170,000–130,000 miles£150–£350

The starter motor wears out internally. This is particularly common on vehicles equipped with Stop/Start systems.

Disclaimer: Repair cost estimates are indicative and based on community data. Always get a quote from a qualified mechanic before proceeding with any repair.