MinorAffected: 2006-201430,000–90,000 miles

Vauxhall Corsa Corsa D 1.2 85bhp — Heater Blower Resistor Failure

The interior heater blower motor only works on speed setting 4. Settings 1, 2, and 3 are completely dead.

Severity

Minor

DIY Difficulty

Easy

Est. Cost

£20–£50

OBD Codes

None

Symptoms

No air from vents unless turned to max speed
Smell of burning plastic from glovebox area

Root Cause

Water ingress from the scuttle panel drips onto the blower motor, increasing resistance. This burns out the thermal fuse on the heater resistor pack.

How To Fix

Replace the heater resistor pack (located behind the glovebox, £20 part). Check the pollen filter is dry and clear scuttle drains. Cost: £20-50 DIY.

Estimated Repair Costs

Repair Option	Est. Cost (GBP)
DIY (parts only)	£8–£20
Independent Garage	£20–£50
Main Dealership	£32–£80

Other Faults on This Variant

Coolant Loss and Head Gasket Failure

Severe

2006-201460,000–120,000 miles£400–£700

The Z12XE and Z12XEP 1.2-litre petrol engine in the Corsa D is known for coolant loss. In many cases this escalates to head gasket failure if not caught early.

Oil Pressure Switch Leak

Moderate

2006-201440,000–80,000 miles£10–£50

The oil pressure switch frequently fails internally, leaking engine oil directly into the electrical wiring loom.

Timing Chain Tensioner Rattle

Moderate

2006-201480,000–150,000 miles£400–£600

The Z12XEP 1.2-litre engine develops a timing chain rattle on cold starts. The hydraulic tensioner weakens with age and the chain slaps until oil pressure builds — a warning sign that should not be ignored.

Disclaimer: Repair cost estimates are indicative and based on community data. Always get a quote from a qualified mechanic before proceeding with any repair.